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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - TML/CML selection and measurement planning - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements |
| Topic 3: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Positive material identification (PMI) and traceability - MAWP, thickness, and joint efficiency calculations |
| Topic 5: Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - Risk-based inspection (RBI) principles and application |
Question 1
After a new vessel has been installed, what must be done in order accept the vessel for operation?
A. A first internal inspection, however if a manufactures' data report (U1) assuring that the vessel is satisfactory for its intended service is available the first internal may be waived
B. A first internal inspection.
C. Base line thickness reading must be taken per NBIC regulation 6
D. Base line thickness readings must be taken per API 572
Question 2
Explain how API-510 standards guide the emergency response protocols for pressure vessel failures.
Question 3
When determining the corrosion rate for a new vessel involved in changes in service conditions and the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made.
What is the length of service recommended by API-510?
A. 1000 weeks
B. 100 months
C. 1000 days
D. 1000 hours
Question 4
Describe the procedures outlined in API-510 for handling and documenting modifications to pressure vessels.
Question 5
The re-rating of a pressure vessel will be considered complete only when the authorized pressure vessel inspector witnesses which of the following?
A. The stamping of welds by each welder
B. The final painting of the vessel
C. The pressure test required by the code
D. The attachment of an additional nameplate of stamping
Solutions:
| Question 1 Answer: A | Question 2 Answer: Only visible for members | Question 3 Answer: D | Question 4 Answer: Only visible for members | Question 5 Answer: D |
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